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The Chemistry

 surf blanks
 our foam technology
 foam chemistry
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 manufacturing method
 modelling foam
 surf board blank production
 

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Modelling Foam


 

 

There is increasing concern regarding health hazards of isocyanates & TDI.

From inception we decided we would endeavour to develop a foam system that was based on MDI (methylene di-phenyl di-isocyanate) rather than TDI (toluene di-isocyanate). This decision was based on the world’s increasing concern regarding both the short and long term health hazards of isocyanates in general, and TDI in particular.

Health Hazard of Board Foam Production

The main health hazard associated with isocyanates is inhalation of vapour or aerosol, which causes serious respiratory problems. When blowing rigid foams such as surfboard blanks, there is an additional hazard of partially-cured foam dust which becomes airborne in the demoulding process.

MDI is by far the least hazardous of the commonly available isocyanates, since its vapour pressure (which is an indication of how easily it evaporates) is some 2500 times less than that of TDI at ambient temperatures. This fact makes handling, storage and utilization of the chemical much safer and thereby much easier especially regarding unforeseen occurrences, such as accidental spillages.

Another problem regarding TDI is that there is increasing evidence that it is carcinogenic and may well soon be classified as such under European regulations (source “Urethanes Technology” June/July 1998).

By using MDI, we are confident that we are much less likely to cause health problems either to ourselves or to people in the immediate neighbourhood.

The main disadvantage of MDI is that it is considerably more expensive than TDI adding around 50% to our raw material costs so making us less profitable. This we feel is a small price to pay for a clear conscience. We hope that our customers will feel the same. If they don’t, there is a very real likelihood of blank production going to developing countries where health and safety policies tend to be less rigorously pursued.

 



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